How to replace the Clutch plate on Suzuki TXR 150

If you own a Suzuki TXR 150 motorcycle and are experiencing problems with your clutch, such as slipping or difficulty shifting gears, it may be time to replace the clutch plates. While it may seem daunting at first, replacing the clutch on this particular motorcycle is relatively simple and can be done yourself with the right tools and a little bit of know-how.

Here are the steps to follow when replacing the clutch plates on your Suzuki TXR 150:

Gather the necessary tools and equipment

Before you begin, make sure you have all the tools and equipment you’ll need for the job, including a special tool to pull the clutch spring or a spoke to do it by hand, a socket wrench set, a torque wrench, a clutch cover gasket, new clutch plates, and a drain pan to catch any oil that may leak out during the process.

Drain the oil

Remove the drain plug and drain the oil into the pan. This will prevent oil from spilling out during the rest of the process.

Remove the clutch cover

Remove the clutch cover bolts using a socket wrench set and gently pry off the cover. Be careful not to damage the gasket.

Remove the clutch plates and springs

Use the special tool or spoke to pull the clutch spring and then remove the clutch plates and springs from the clutch basket. Pay attention to the order in which they are arranged, as you will need to install the new plates in the same order.

Inspect the clutch basket and hub

Inspect the clutch basket and hub for any wear or damage. If you notice any issues, you may need to replace these components as well.

Install the new clutch plates

Install the new clutch plates in the same order as other common motorcycles’ clutch, alternating between fiber and iron plates. Insert the new springs with pins and adjust the spring tension as needed by turning the spring on the clutch housing.

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Reinstall the clutch cover

Clean the clutch cover gasket and reinstall the cover, tightening the bolts with a torque wrench to the manufacturer’s specifications.

Refill the oil

Refill the oil to the proper level and test the clutch to make sure it’s functioning properly.

In conclusion, replacing the clutch plates on a Suzuki TXR 150 motorcycle is a relatively simple process that can be done yourself with the right tools and a little bit of patience. By following these steps and taking your time, you can save money on labor costs and ensure that your motorcycle is running smoothly.